Plastic Injection Egg Viol Mold

Egg Viol molds are produced by plastic injection. Durable and precise molds that meet customer needs are obtained through design, material selection, injection, cooling, processing, quality control and packaging steps.

Plastic Injection Egg Mold Production and Processes

Plastic injection egg mold production is an important packaging solution that ensures the safe transportation of eggs. These molds are produced using plastic injection technology and involve the design of special molds. Here is a detailed explanation about plastic injection egg mold production and processes:

• Mold Types and Design: Basically, egg trays are produced using plastic injection molds and mold casting. Depending on customer demands, stamp molds can also be produced. Mold design is made carefully according to factors such as number of eyes, shape and size, and quality molds suitable for customer needs are obtained.
• File Acceptance and Design Phase: Among the drawing files received from customers, formats such as STP, IGS, DXF, DWG, CAD KEY PPT, STL, X_T, CATIA, UG FILES are accepted. During the design phase, mold design is made by taking customer expectations and technical requirements into consideration.
• Steel Types and Certificates: The steel types used for plastic molds are determined depending on customer preference. Molds with desired properties are produced using steels such as P20, 718, 8407, NAK80, H13, S136, DIN 1.2738, DIN 1.2344. Steel certificate and heat treatment certificate can also be offered to customer.
• Texture and Processing: Depending on customer demand, processes such as texture, text and heat processing can be applied for plastic injection molds. These processes are used to increase the aesthetic and functional properties of the molds.
• Cure Time and Spare Parts: Mold treatment time varies depending on the size and complexity of the mold and is generally between 25-45 days. Required spare parts are provided to customers in line with spare part demands.
• Packaging and Distribution: Plastic injection egg molds are protected from moisture by coating with anti-rust oil. The mold is wrapped in thin plastic film and then placed in a wooden box. This packaging process ensures that the molds are not damaged and are safely protected during transportation.

Picture of Plastic Injection Egg Viol Mold

With these processes, plastic injection egg mold production offers durable and environmentally friendly packaging solutions that meet customer needs. Using plastic injection technology is an effective method to achieve rapid production and quality results.

• Design: The production process begins with mold design. Engineers create the mold design in accordance with customer demands and technical requirements. Detailed drawings are prepared using CAD (Computer-Aided Design) software.
• Material Selection: Thermoplastic material suitable for the relevant product is selected. The choice of material is made depending on the intended characteristics of the product and the conditions of use.
• Material Melting: The selected plastic material is melted into granules. This step is performed using a special roller and screw system.
• Injection: The melted plastic material is injected into the mold cavity under high pressure. This step allows the material to take its shape inside the mold.
• Cooling: The injected material is left to cool in the mold. The cooling process ensures that the product is solid and in the desired form.
• Opening the Mold: After cooling is completed, the mold is opened and the plastic product inside is removed.
• Cutting and Cleaning: The removed plastic product is cut when necessary and excess material is cleaned. This step ensures that the product takes its final form.
• Control and Quality Assurance: The produced plastic product is examined by quality control teams. It is checked whether the size, shape and other features comply with the specified standards.
• Making Ready for Use: Products that pass quality control are packaged in accordance with the determined standards and sent to customers.

Plastic injection Egg Viol Mold is a technology widely used in various industries, providing a fast and cost-effective production process.